Sausage Gravy Puff Pie – A Golden, Savory Bake with Comfort-Food Charm

Why You’ll Love This Recipe

Sausage Gravy Puff Pie is the perfect meeting point between classic comfort food and an elegant oven bake. It takes the familiar flavors of creamy sausage gravy and wraps them in flaky, buttery puff pastry, creating a dish that feels indulgent yet approachable. Each slice delivers crisp pastry on the outside and rich, peppery gravy on the inside, making it ideal for brunch, casual dinners, or holiday mornings.

What I enjoy most about this recipe is how effortlessly it comes together while still feeling impressive. The puff pastry does most of the work, turning a humble sausage gravy into something that looks bakery-worthy straight from the oven. I tested this as a weekend brunch centerpiece and again as a breakfast-for-dinner option, and it worked beautifully both times. It is hearty without being heavy, satisfying without being complicated, and flexible enough to suit many tastes.

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Sausage Gravy Puff Pie – A Golden, Savory Bake with Comfort-Food Charm


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  • Author: Amelia
  • Total Time: 45 minutes
  • Yield: 6 servings
  • Diet: Halal

Description

A comforting savory pie made with creamy sausage gravy baked under flaky, golden puff pastry for an easy and satisfying meal.


Ingredients

  • 1 lb breakfast sausage
  • 3 tablespoons all-purpose flour
  • 2 1/2 cups whole milk
  • 1/2 teaspoon black pepper
  • 1/4 teaspoon salt (or to taste)
  • 1/4 teaspoon garlic powder
  • 1/4 teaspoon onion powder
  • 1 sheet puff pastry, thawed
  • 1 egg, beaten (for egg wash)
  • 1 tablespoon butter (for greasing dish)


Instructions

  1. Preheat oven to 400°F (205°C) and grease a pie dish or oven-safe skillet.
  2. In a large skillet over medium heat, cook the sausage until browned and fully cooked.
  3. Sprinkle flour over the sausage and stir to coat evenly.
  4. Gradually add milk while stirring constantly to prevent lumps.
  5. Season with salt, pepper, garlic powder, and onion powder.
  6. Simmer for 5–7 minutes until the gravy thickens.
  7. Pour sausage gravy into the prepared dish.
  8. Lay puff pastry over the top, trimming excess and pressing edges to seal.
  9. Brush the pastry with beaten egg.
  10. Bake for 20–25 minutes, or until the pastry is puffed and golden brown.
  11. Let cool for 5 minutes before serving.

Notes

  • Use spicy sausage for extra heat.
  • Ensure gravy is thick before baking to prevent a soggy crust.
  • Serve with a side salad or vegetables for balance.
  • Prep Time: 15 minutes
  • Cook Time: 30 minutes
  • Category: Main Dish
  • Method: Baking
  • Cuisine: American

Ingredients

(Tip: You can find the complete list of ingredients and their measurements in the recipe card below.)

Breakfast sausage provides the savory backbone of the pie. Its seasoning infuses the gravy with rich, meaty flavor.

Butter adds depth and silkiness to the gravy while helping form the roux.

All-purpose flour thickens the gravy and gives it that classic, spoon-coating texture.

Milk creates the creamy base of the gravy. Whole milk delivers the richest result, though lower-fat options still work.

Salt balances the richness and brings all the flavors into focus.

Black pepper adds warmth and a gentle bite that defines traditional sausage gravy.

Garlic powder enhances savoriness without overpowering the sausage.

Onion powder provides subtle sweetness and depth.

Puff pastry forms the crisp, flaky shell of the pie, transforming the filling into a structured bake.

Egg is used for brushing the pastry, giving it a glossy, golden finish.

Directions

Preheat your oven to 200°C (400°F) and line a baking sheet with parchment paper.

In a skillet over medium heat, cook the sausage until fully browned, breaking it up into small pieces. Do not drain all the fat, as it adds flavor to the gravy.

Add butter to the skillet and allow it to melt. Sprinkle in the flour and stir continuously, cooking for about one minute to remove any raw flour taste.

Gradually pour in the milk, stirring constantly until the mixture thickens into a smooth gravy. Season with salt, black pepper, garlic powder, and onion powder. Remove from heat and allow the gravy to cool slightly.

Roll out the puff pastry on a lightly floured surface. Spoon the cooled sausage gravy into the center, leaving a border around the edges. Fold or layer the pastry over the filling, sealing the edges well.

Transfer the pie to the prepared baking sheet. Brush the top with beaten egg. Bake for 25–30 minutes, or until the pastry is puffed and deeply golden. Allow to rest briefly before slicing.

Equipment needed :

Must-Have Tools to Get Rolling

Here’s what you’ll want to have on hand:
Silicone Spatula – Durable, heat-resistant silicone spatula perfect for mixing, scraping, and spreading. Gentle on non-stick cookware and easy to clean.

Large pot – You’ll need this to boil the whole cabbage head and soften the leaves.

large bowl –Spacious, durable large bowl ideal for mixing, serving, or food preparation. Made from sturdy material and easy to clean.

Sharp knife – For coring the cabbage and slicing out the thick stem in each leaf. A paring knife works best.

Mixing bowl – A big bowl makes it easier to combine your meat and rice filling evenly.

Cutting board – For prepping cabbage leaves and rolling them like a pro.

Full-Size Blender – is a powerful kitchen appliance for making smoothies, soups, and sauces in large batches.

 3-in-1 Air Fryer – This versatile 3-in-1 air fryer offers Air Fry for healthier meals with less oil, Bake for bakery-quality desserts and treats, and Reheat to bring leftovers back to life with crispy, flavorful results

Servings and timing

This recipe serves approximately 6 people.
Preparation time is about 20 minutes, with a baking time of 25–30 minutes.

Storage/reheating

Store leftover pie in an airtight container in the refrigerator for up to three days. Reheat slices in the oven to restore crispness, or microwave gently for convenience.

Variations and Customizations

Sausage Gravy Puff Pie is highly adaptable. You can use spicy sausage for added heat or swap in chicken sausage for a lighter profile. Adding shredded cheese to the gravy, such as cheddar or pepper jack, creates a richer, more indulgent filling.

For extra texture, sautéed mushrooms or caramelized onions can be folded into the gravy before assembling the pie. I tested a version with a touch of fresh thyme mixed into the gravy, and it added a subtle herbal note that worked beautifully.

You can also shape this recipe into individual hand pies for portion control or entertaining. The puff pastry remains crisp, and the filling stays creamy, making it an excellent make-ahead option.

Nutrition and Dietary Info

This dish is rich and satisfying, offering protein from the sausage and energy from the pastry. Because of its indulgent nature, moderate portions are recommended as part of a balanced meal.

Expert Tips & Customizations

Cool the Filling
Let the gravy cool slightly before assembling to prevent soggy pastry.

Seal Thoroughly
Well-sealed edges prevent leaks during baking.

Golden Finish
Do not skip the egg wash for a professional-looking crust.

FAQs

Can I make this ahead of time?

Yes, assemble and refrigerate before baking.

Can I freeze it?

It freezes best unbaked, wrapped tightly.

What sausage works best?

Breakfast sausage with balanced seasoning is ideal.

Can I add cheese?

Yes, shredded cheese blends well into the gravy.

Why is my pastry soggy?

The filling may have been too hot when assembled.

Can I use homemade puff pastry?

Yes, if properly chilled before baking.

Is this suitable for brunch?

Absolutely, it is perfect for brunch spreads.

Can I make mini pies?

Yes, divide the pastry and filling evenly.

How do I keep it crisp?

Reheat in the oven rather than the microwave.

Can I use plant-based sausage?

Yes, with similar cooking adjustments.

Conclusion

Sausage Gravy Puff Pie transforms a classic comfort dish into a flaky, satisfying bake that feels both familiar and elevated. With its crisp pastry and creamy filling, it is a recipe that brings warmth, flavor, and versatility to any table.

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